DESIGN OVERVIEW
- The unit is located in a clean atmosphere in a non-pollution zone far from dust & smoke. Adequate greenery is provided around the unit to avoid dust generation in premises.
- Having a build up area of 1,25,000 square feet.
- Core manufacturing area constructed with clean room metal modular partition.
- Complete Epoxy flooring in RM stores, dispensing and sampling areas, manufacturing floor, quarantines, wash/cleaning area.
- Separate entry for core and non core area workers.
- All core area rooms supported by an independent MAL (men air lock) and PAL (personnel air lock)
- All change rooms having a concept of secondary and primary change rooms Automated access control system.
- All MAL and PAL are controlled with door interlocking system, installed on at least 200+ doors.
- Authorized entry and exits are controlled by access control system.
- Unidirectional flow of men and material.
- Class 1 lac (core areas and core area corridors) with Hepa 99% efficiency.
- Separate sampling and dispensing booths.
- Separate stores for active API, Active foils, PVC, Secondary Packaging Material and Finished Goods.
- Separate equipment cleaning and storage area.
- All corners duly cover with epoxy or powder coated aluminum coving.
- Automated dispensing of IPA and MDC under RLAF controlled by PLC.
- Water system as per latest guidelines (automated in loop with a 24 movement and supported by an automated genset back, dedicated up to avoid any break down)
- 64 Ahus placed in the plant with a back up of 45 ton of chilling load.
- Building Management system in place to control HVAC operation.
- 300+ fire alarm detectors placed in the plant for smoke and heat detection controlled by a dual panel display system having trace ability detector wise.
- In-house water and sewerage treatment system.
Approved
Under Approval
LIQUID | 2 MILLION BOTTLES PER MONTH |
SACHET | 2.5 MILLION SACHET PER MONTH |
CAPSULES | 30 MILLION PER MONTH |
TABLETS | 100 MILLION PER MONTH |
Tablets (General Category)
- Immediate Release
- Sustained Release
- Extended Release
- Delayed Release
- Enteric Coated
- Oral Dispersible Tablet (ODT)
- Mouth Dissolving tablet (MD)
- Modified release
Capsules
- Delayed Release
- Sustained Release
- Enteric Release
- Tablet in capsule
- Tablet and Granules in Capsule
- Immediate Release
Sachets
- ODT Sachet
- Mouth Dissolving Sachet
- Micro Pellets (where use of active is less than 1 gm per dose) – Montelukast Sachet, Esomeprazole Sachet.
Note – We can maintain a Relative Humidity (RH) of 35% and Temperature of not more than 20º Celsius.